Custom Food Packaging
Solve packaging issues and speed up your manufacturing output with the help of Nexthermal's engineers.
Challenges in Form-Fill-Seal
- Experiencing high number of leakers?
- Do the heaters fail pre-maturely within 3-6 months of installation?
- Is there high movement or moisture in the application?
- Is it a washdown application?
- Multi-layer or green films?
- Need hygienic design?
- High scrap rate?
- Slow throughput?
Nexthermal can partner with you to solve these challenges while still allowing you to continue using your current equipment. We can retro-fit heaters into your sealing jaws allowing you to save costs by removing the need for new machinery and reducing maintenance costs and downtime while also improving throughput.
Optimize Your Packaging Process
Designed for Energy Efficiency
Challenges in Top Seal packaging
- Issues with sealing new material due to FDA-required changes?
- High temperature variance in the heat profile?
- Limitations on material selection for your current machine?
- Design restrictions by your current heater supplier?
- Excess scrap?
Nexthermal can partner with you to solve these challenges while still allowing you to continue using your current equipment. We can retro-fit heaters into your top-sealing machine allowing you to control the heat profile to reduce scrap and expand your material selection.
Case Studies for Top-Seal Applications
Due to FDA regulations and the want to become more environmentally friendly, many of our partners have switched the material and film used for their top-seal packaging. In the process, they have found difficulty in making a proper seal. They were experiencing a ∆T of 40°F on their heat profile. By using thermal analysis, Nexthermal was able to design a heater with a better temperature profile to retro-fit into their existing machines. The new design brought the ∆T to under 4°F. This gave them the flexibility to use different materials and save on having to purchase a different top-seal machine.
Convenient Turnkey Solutions
Nexthermal has engineered a thermally profiled top sealing heater that can be tailored to your process. You benefit from our extensive R&D and thermal analysis with an optimized top seal system that can be modified to fit your equipment. Nexthermal can respond fast to your requirements with a proven design customized to improve your process efficiency.